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Reference Guide

Hardwood Lumber Buying Guide

Buying hardwood is a different transaction from buying construction lumber. You are paying by volume, choosing a surfacing level, and adding waste you will not see until the board is on the bench. Understand the quarter system and the board foot, and you can walk into the lumber yard with a number instead of a guess.

Rough sawn vs. S2S vs. S4S

The three surfacing levels tell you how much milling is left for you — and how much of the board you are actually buying.

Hardwood surfacing levels
LevelMeansWho it suits
Rough sawnNo surfacing; planer marks and rough facesShops with a jointer & planer wanting the lowest price per BF
S2SSurfaced two sides; both edges still roughMost furniture builds; edges squared after gluing or ripping
S4SSurfaced four sides; faces and edges cleaned upReady-to-finish trim and small parts with no further milling

Rule of thumb: the more surfaces the mill touches, the less thickness and width you get, but the less wear and tear on your own machines.

The quarter system

Hardwood thickness is quoted in quarters of an inch — the nominal rough thickness before surfacing. A "4/4" board started life at 1" thick; after planing it usually finishes around 13/16". You pay on the rough quarter, then lose a little to the planer.

Lumber quarter sizes and finished thicknesses
QuarterRough thicknessTypical finished (S2S)Common use
4/41"13/16" (3/4")Cabinet doors, drawer sides, panels
5/41-1/4"1-1/16" (1")Table aprons, stair treads, counter edges
6/41-1/2"1-5/16" (1-1/4")Legs, thick rails, turning blanks
8/42"1-13/16" (1-3/4")Table legs, thick posts, resawing
12/43"2-13/16" (2-3/4")Heavy timbers, thick legs, big turnings

Finished thickness varies with the mill and how hard your planer has to work. Always measure the board you are holding — not the nominal quarter.

The board-foot formula

A board foot (BF) is 144 cubic inches — a board 1" thick, 12" wide, and 12" long. To find the board feet in a piece, multiply thickness × width × length in inches and divide by 144. If you measure length in feet, divide by 12 instead.

Board feet = (Thicknessin × Widthin × Lengthin) ÷ 144

Or, with length in feet: (T × W × Lft) ÷ 12

Worked example: a 1" thick (4/4), 6" wide, 8-foot board is(1 × 6 × 8) ÷ 12 = 4 board feet. At $7/BF, that board costs $28. The board foot & lumber cost calculator does this for a whole cut list and totals the price.

Waste factors: buy more than the net

A cut list gives you net dimensions. Real boards give you defects, checks, sapwood, and snipe. Add a waste factor before you order:

Recommended hardwood waste factors
StockWaste allowanceWhy
Straight-grained hardwoods15%Clean FAS stock with predictable yields
Rustic / knotty stock20%–25%More defects to cut around and cull

Add the percentage to your net board feet and round up to the next whole board. It is cheaper to have a spare board than to make a second trip across town mid-project.

At the lumber yard

  • Bring a moisture meter — air-dried stock should read in the 6–8% range for interior work.
  • Inspect both faces and edges for checks, pith, and wane before it goes on the cart, not after it is on the rack.
  • Buy 10–15% over your net even on clean stock, and more for figured or rustic boards.
  • Let lumber acclimate to the shop for several days before milling so it moves before it is final thickness.